Overview
Mechanical design for physical products — rugged enclosures, mechanisms, and assemblies that meet environmental, cosmetic, and manufacturing requirements. We deliver production-ready CAD integrated with thermal, EMC, and DFM constraints.
Key Benefits
- Meet IP rating requirements with optimized designs
- Integrate thermal and EMC requirements seamlessly
- Reduce enclosure weight and cost
- Achieve certification compliance efficiently
- Production-ready designs with full documentation
Capabilities
Enclosure Design
Complete enclosure design from concept through production-ready CAD, including sheet metal, castings, and plastic housings.
IP-Rated Housing Design
Design for IP54 through IP67 protection levels, including gasket selection and sealing strategies.
Structural Analysis
FEA-based structural analysis for shock, vibration, and mechanical loading requirements.
Thermal Integration
Integrated approach to mechanical and thermal design, optimizing airflow paths and heat dissipation.
Certification Support
Design for UL 50/50E, IEC 62208, and other enclosure standards.
Our Process
A structured approach that delivers results efficiently
Requirements Definition
Capture mechanical, thermal, and environmental requirements
Day 1Concept Development
Develop enclosure concepts with 3D CAD models
Days 2-5Detailed Design
Complete detailed design with tolerance analysis
Days 6-12DFM Review
Manufacturing review and design optimization
Days 13-14Use Cases
How we apply mechanical design across industries
Outdoor Installations
Weather-resistant enclosures for solar inverters, EV chargers, and utility equipment.
Vehicle-Mounted Systems
Vibration-resistant packaging for on-board chargers and traction inverters.
Industrial Environments
Rugged enclosures for factory automation and motor drive applications.
